EV Charging Plugs

  • 200A CCS Combo 2 DC Charging Connector
  • 200A CCS Combo 2 DC Charging Connector
  • 200A CCS Combo 2 DC Charging Connector
  • 200A CCS Combo 2 DC Charging Connector
200A CCS Combo 2 DC Charging Connector 200A CCS Combo 2 DC Charging Connector 200A CCS Combo 2 DC Charging Connector 200A CCS Combo 2 DC Charging Connector

200A CCS Combo 2 DC Charging Connector

  • Rated current: 200A
  • Rated voltage: 1000V DC
  • Rated Output Power: 200KW
  • IP protection class: IP 54 ( working condition)
  • Product description: This 200A CCS Combo 2 charging connector meets the European standards, can be used on the DC charging station to charge the electric vehicles with CCS Combo 2 Sockets.
  • INQUIRY

Brief Features:

1. This 200A CCS2 DC Charging connector is CE, TUV,CB,UCKA certificated. is safe and reliable.

2. This 200A CCS2 connector is its compatibility with the IEC62196 standard.  CCS2, also known as Combined Charging System 2, is a standard for DC Fast Charging plugs widely adopted in Europe and other parts of the world.  The CCS2 standard combines AC and DC charging capabilities into a single plug, making it convenient and versatile for EV owners and charging infrastructure providers.

3. This 200A DC EV Charging Connector is equipped with various built-in safety mechanisms to protect electric vehicles and charging infrastructure. These safety features include over-current protection, over-voltage protection, and short-circuit protection, among others. With these safety measures in place, you can charge your electric vehicle with peace of mind.

4. This CCS2 charging connector can be installed on the DC EV fast charing station as an electric outlet to charge the electric vehicles.

5. This DC CCS2 charging cable supplied with the 200A CCS2 connector is designed for the high power requirements of fast charging. Capable of delivering up to 200A, the cable ensures fast and efficient charging of your electric vehicle. Its sturdy construction and high-quality materials guarantee durability and long-lasting performance.

6. In addition to its outstanding performance and safety features, the 200A CCS2 DC Charging Plug offers user-friendly convenience. The connector's ergonomic design allows for easy handling and effortless connection to EVs and charging stations. Its compact size ensures compatibility with a wide range of electric vehicles, making it a versatile charging solution.




Product Specifications:

Product Name

CCS2 Charging Connector

Rated Current

200A

Operate Voltage

1000V

Insulation Resistance

5mΩ(DC1000V)

Terminal Temperature rise

<50K

Withstand Voltage

3000  V

Contact Resistance

0.5mΩ Max

Operating Temperature

-30-+50

Application Standard

IEC 62196-3

Case Material

Thermoplastic, flame, retardant grade UL94 V-0




Why Choose Us?

One of the key factors that sets us apart is its commitment to using advanced production techniques. and strict quality control, With the advanced production lines in place, we are able to produce high-quality charging cables that meet international standards. This allows us to cater to the needs of customers all over the world. we can also offer customized solutions to meet specific customer requirements. Whether it's a different cable length, special connectors, or any other customization, we have the capability to deliver.


A glance to our 1000V 200A DC Charging Cable production line.

DC Charging Cable Production Line

Strict Quality Control

Each single product has passed following inspections before leaving our factory, to ensure each piece is qualified.

1. Appearance Inspection

Check the printed content of the plug, ensure that the logo, model and other information are consistent with the drawing.

Items

Standard

Test Machine/Tooling

Printing Content

Drawing/Customer request

Visual

Power Cable Color

DC+=Red, DC-=Black

Visual

PE Cable Color

Green+Yellow

Visual

Signal Cable Color

CP=White

Visual

PT1000 Cable Color

T1=Brown, T2=Grey, T3=Blue, T4=Purple

Visual

CCS2 charging plug manufacturer


2. Cable Dimension Inspection

Check the outlet cable length, stripping cable length and cable diameter to ensure that they meet the drawing requirements.

Items

Standard

Test Machine/Tooling

Overall cable diameter

Meet the drawing request

Steel rule

End Cable Stripping Length

(T1,T4,PP,CP,DC+DC-PE)

Meet the drawing request

Steel rule

Outlet Cable Length

Meet the drawing request

Tape


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3. Terminal Pull Force Test

Fix the cable and terminal on the force test machine, and then the machine will continue to apply force to try to separate the terminal and cable.

For 70mm² cable terminal, the product must meet the standard that terminal and cable wont separate below 2700N tension.

Items

Standard

Test Machine/Tooling

70mm² cable pull force

≥2700N

Force gauge

35mm² cable pull force

≥2200N

Force gauge

0.75mm² cable pull force

≥80N

Force gauge


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4. Temperature Rise Test

Maintain a current of 250A on the DC+and DC - terminals for 1-2 hours, observe the temperature change of the CCS2 plug, and then check whether the temperature rise of the CCS2 car charging plug terminal is less than 50K;

If the temperature rise is <50K, it means that the Combo CCS2 connector can be safely used for continuous charging with 250A current

Items

Standard

Test Machine/Tooling

Rated Current

250A

Temperature rise test machine

Temperature rise

<50K

Temperature rise test machine

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5.Electrical Performance Test

Check the continuity, voltage and resistance of the charging plug to ensure that no cable or terminal is lost during the assembly process and the plug has good performance

Items

Standard

Test Machine/Tooling

Rated Voltage

1000VDC

Comprehensive tester

Insulation Resistance

>1000MΩ

Contact Impedance

0.5mΩ

Withstand Voltage

3000V

RC Resistance

1500Ω ± 1%


CCS2 DC Charging Cable OEM Supplier



tags:


#EV Charging Connector #DC charging connector #200A CCS2 connector #200A CCS2 charging cable  #CCS2 plug #EV DC charging connector manufacturer



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