EV Charging Plugs

  • Liquid Cooled 1000V 500A CCS2 Charging Cable For Electric Vehicle High Power Charging
  • Liquid Cooled 1000V 500A CCS2 Charging Cable For Electric Vehicle High Power Charging
  • Liquid Cooled 1000V 500A CCS2 Charging Cable For Electric Vehicle High Power Charging
  • Liquid Cooled 1000V 500A CCS2 Charging Cable For Electric Vehicle High Power Charging
  • Liquid Cooled 1000V 500A CCS2 Charging Cable For Electric Vehicle High Power Charging
Liquid Cooled 1000V 500A CCS2 Charging Cable For Electric Vehicle High Power ChargingLiquid Cooled 1000V 500A CCS2 Charging Cable For Electric Vehicle High Power ChargingLiquid Cooled 1000V 500A CCS2 Charging Cable For Electric Vehicle High Power ChargingLiquid Cooled 1000V 500A CCS2 Charging Cable For Electric Vehicle High Power ChargingLiquid Cooled 1000V 500A CCS2 Charging Cable For Electric Vehicle High Power Charging

Liquid Cooled 1000V 500A CCS2 Charging Cable For Electric Vehicle High Power Charging

  • Rated Power: 500KW
  • Rated voltage: 1000V DC
  • Rated Current: 500A
  • IP protection class: IP 67 ( working condition)
  • Product description: the liquid-cooled 500A CCS2 charging cable. This high-power charging solution is designed to provide efficient and fast charging for electric vehicles, with a rated current of 500A and a charging powe
  • INQUIRY

Liquid Cooled 1000V DC 500A CCS2 Charging Cable for Electric Vehicle High Power Charging

500A CCS2 Charging Cable Specifics:

Fire Retardant Rating
UL94V-0
Plug Lifespan
>10000 Mating Cycles
IP Rating
IP67
Temperature  Rise
<50K
Operating  Environment Temperature
-30℃-+50℃
Insert & Withdrawal Force
<140N
Liquid Cooling System Power   Consumption
<160W
Base Structure Material
PC
Plug Material
PA66+25%GF
Terminal Material
Copper alloy, electroplated silver
Coolants
Water + Ethylene Glycol Aqueous Solution /Dimethicone
Coolant Capacity
Approx. 2.5L(5m cable)
Coolant Pressure
Approx.3.5-8bar
Coolant Flow Rate
1.5-3L/min
Heat Exchange  Rate
170W@300A          255W@400A        374W@500A         530W@600A
Liquid Cooling System Noise Output
<60dB
Warranty
24 months/10000 Mating Cycles

Product Features:

1> Excellent Heat Dissipation, Safe and Reliable

liquid cooled 500A CCS2 DC Charging Coupler

Our liquid cooled 500A CCS2 charging cable is CE and TUV certified. Comply with the IEC62196-3 2022 Standards. Quality and safe guarantee.

One of the key features of our liquid-cooled 500A CCS2 charging cable is its liquid cooling system, which ensures excellent heat dissipation and enhanced safety during charging. The use of liquid cooling technology can effectively manage the heat generated during high-power charging, providing electric vehicle users with a more stable and safer charging experience. Additionally, this innovative cooling system also helps create lighter, more manageable charging cables thanks to thinner cables enabled by liquid cooling technology.


2> Super Fast Charging, Reduce Charging Time Boost EV Adoption.

This liquid-cooled 500A CCS2 charging cable. The cutting-edge high-power charging solution is designed to provide efficient and fast charging for electric vehicles, with a rated current of 500A and a charging power of up to 500KW. With its ultra-fast charging capabilities, this CCS2 cable for high power charging can significantly reduce charging time and boost EV adoption.

The newly launched Li Auto' Mega adopted the 5C High Power Charging (Peak charging capacity over 550KW), it can fully charge the 102KWH  ternary NMC battery pack in 12 minutes.


3> Thinner Cable, Lighter and Easier to Use


Operation convenience is another highlight of the liquid-cooled 500A CCS2 Plug. Using the patented technology of DC cables, multi-strand cables are connected to terminals in parallel, and DC+ and DC- become four thinner wires, making this HPC 500KW CCS2 Cable more compact and light, This CCS2 Plug with a comfortable grip with ergonomic design.


4> Ease of Maintenance, Cost Effective.

The Liquid-Cooled HPC 500KW CCS2 Cable is easy to maintain thanks to its liquid-cooled charging system. Unlike traditional charging cables, which can require extensive maintenance and upkeep, liquid cooling systems only require regular coolant checks and radiator cleaning to ensure optimal performance. This streamlined maintenance process simplifies the overall operation and maintenance of the charging cable, making it a worry-free and reliable solution for your electric vehicle charging needs.What's More the 500A EV Connector with quick-change terminals, can be replaced easily and quickly to save labor cost.


5> OEM & ODM Service Welcomed

Fiver New Energy has an EV plug automated production line that supports color, appearance, and LOGO customization. Can serve customers from drawings, and own brand EV plug.


Why US?

One of the key factors that sets us apart is its commitment to using advanced production techniques. and strict quality control, With the advanced production lines in place, we are able to produce high-quality Liquid Cooled CCS2 Charging Cables that meet IEC62196-3: 2022 standards. This allows us to cater to the needs of customers all over the world. we can also offer customized solutions to meet specific customer requirements. Whether it's a different cable length, special connectors, or any other customization, we have the capability to deliver.

Our production line for AC/DC Charging Cables


Strict Quality Control is another key for providing quality products.

Each CCS2 Charging Connector/CCS2 EV Connector needs to pass 5 inspections following before leave our factory. to ensure each piece is qualified.

1. Appearance Inspection

Check the printed content of the plug, ensure that the logo, model and other information are consistent with the drawing.

2. Cable Dimension Inspection

Check the outlet cable length, stripping cable length and cable diameter to ensure that they meet the drawing requirements.

3. Terminal Pull Force Test

Fix the cable and terminal on the force test machine, and then the machine will continue to apply force to try to separate the terminal and cable.

4. Temperature Rise Test

Maintain a current of 500A on the DC+and DC - terminals for 1-2 hours, observe the temperature change of the CCS2 DC Charging Coupler, and then check whether the temperature rise of the CCS2 Connector terminal is less than 50K; If the temperature rise is <50K, it means that the CCS2 Charging Connector can be safely used for continuous charging with 500A current

5.Electrical Performance Test


Check the continuity, voltage and resistance of the 500A charging plug to ensure that no cable or terminal is lost during the assembly process and the plug has good performance




Tags: #500A CCS2 Charging Cable; #500A EV Connector, #HPC 500KW CCS2 Cable, #500A CCS2 Plug #5C Charging





Scan the qr codeClose
the qr code